Saudi Arabia · 2023

Process water filter changeout, industrial plant

Multimedia bed package delivered as one matched consignment for a planned shutdown with a fixed return-to-service date.

Vessels
6
Media supplied
185 t
Filtration rate
18 m/h
Shutdown window
5 days
  1. The problem

    Previous changeouts had used media sourced layer by layer from different suppliers. Densities were not correctly spaced, so the layers intermixed on the first backwash and never re-stratified — the bed was effectively single-media within a week.

  2. What we supplied

    A single pre-matched tri-media package — anthracite, silica sand and garnet with the full gravel set — sized to the vessel diameter and supplied with a bed schedule giving layer depths, volumes and weights. Bags were labelled by layer and palletised in installation order.

  3. Result

    All six vessels were rebuilt and returned to service within the shutdown window. Layer separation held through commissioning backwash.

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